**Enhanced Title: Introducing the CZ Steel Equipment – Model 2: A Versatile High-Performance Machine for Steel Profile Production**
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### Introduction to the CZ Steel Equipment – Model 2
In the realm of steel profile production, the CZ Steel Equipment – Model 2 stands out as a high-performance and versatile machine tailored for the manufacturing of CZ purlins and C-section steel profiles. These profiles are indispensable in the construction industry, particularly for the fabrication of roofing and wall systems in steel structure buildings, warehouses, and workshops. The CZ Steel Equipment – Model 2 combines cutting-edge technology with robust construction, making it an ideal choice for efficient and automated purlin production.
### Key Features and Advantages
The CZ Steel Equipment – Model 2 is widely favored for its exceptional speed, precise forming, and ease of operation. Equipped with a servo motor drive and PLC control system, this machine ensures stable performance and significantly enhances production efficiency. Its focus on flexibility and automation allows it to produce various sizes and thicknesses of C, Z, and U-shaped profiles, catering to the diverse needs of clients.
One of the most notable features of this equipment is its electric type change technology, which facilitates the production of different specifications without the need for manual adjustments or tools. This not only saves time but also reduces the risk of human error, ensuring consistent product quality.
### Detailed Performance Parameters
#### 1. Forming Main Machine
– **Feeding**: Guided by shafts and wheels to ensure smooth material feeding.
– **Leveling**: Utilizes two upper rollers and three lower rollers with two-stage feeding. The material, a 45# round steel heat-treated to HRC 50-55, guarantees increased durability.
– **Main Forming**: Features 16 sets of rollers, with adjustable specification sizes controlled by a computer-based system.
– **Ribbing**: Creates straight ribs for enhanced structural strength.
– **Straightening**: Incorporates rotating side wheels and flat shafts for precise material straightening.
– **Punching**: Capable of punching single and double holes post-forming, with options including round holes (Φ14mm, Φ16mm) and elliptical holes (14x28mm, 16x28mm).
– **Cutting**: Seamless cutting with a manual, changeable type mechanism using Cr12MoV blades.
#### 2. Control System
– **Main Control Cabinet**: A rotating rack-type design for easy accessibility.
– **Type Change Method**: PLC-controlled with four servo motor-driven reducers. Smooth adjustments are facilitated by linear guide rails and bearings.
– **External Controller**: Equipped with an external controller for straightforward forward and reverse operation during production and debugging.
**Main Components Origin**:
– PLC (Xinjie)
– Touchscreen (Xinjie)
– Relay (Schneider)
– Servo Drive (Zhongchen)
– Length Encoder (Repu)
#### 3. Hydraulic System
– **Hydraulic Pump Station**: A 5.5kw pump station with a 150-liter capacity, providing the necessary power for hydraulic components.
#### 4. Unloading Rack
– **Load Capacity**: 5 tons.
– **Tightening Method**: Manual crank for easy adjustment.
– **Braking**: Main spindle tightening ensures secure operation.
#### 5. Support Table
– **Support Frames**: Includes three support frames.
– **Support Method**: Constructed from welded square tubes and angle iron, with support cylinders installed on the surface.
#### 6. Performance Parameters
– **Roller Material**: Gcr15 bearing steel, processed through rough machining, heat treatment to HR58-60, and CNC precision machining.
– **Main Shaft Material**: 40Cr, undergoing Φ90 rough machining, quenching treatment to HRC28-32, fine machining, and external grinding with electroplating.
– **Frame**: Made of 400H-type steel for robust construction.
– **Wall Plate Thickness**: 30mm.
– **Reducer**: K107 hard-tooth bevel gear reducer for efficient power transmission.
– **Motor**: 22kw servo motor (Zhongchen) for reliable performance.
#### 7. Product Production Parameters
– **Product Specifications**:
– Width: Adjustable from 80mm to 300mm.
– Height: Adjustable from 40mm to 100mm.
– Small Edge: Adjustable from 10mm to 20mm.
– Plate Thickness: Adjustable from 1.5mm to 3.0mm.
– **Discharge Speed**: 15-25 meters per minute, depending on the number of punched holes.
– **Material Compatibility**: Suitable for Q195, Q235 hot-rolled or galvanized steel strips.
### Contact Information
For further inquiries, detailed specifications, or to place an order, please contact:
**China Botou Win-Win Roll Forming Machine Co., Ltd.**
– Phone (WhatsApp): +86 138 3278 4260
– Email: zhaohuabb@163.com
– Website: www.cnwinmachine.com
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This article introduces the CZ Steel Equipment – Model 2, emphasizing its key features, performance parameters, and the contact details of China Botou Win-Win Roll Forming Machine Co., Ltd. Should you require additional information or wish to proceed with an order, please do not hesitate to reach out.
