**Enhanced Title: Introducing the 900-Type Roll Forming Machine – Model 2: Precision and Efficiency in Roof Tile Production**
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**Detailed Introduction of the 900-Type Roll Forming Machine**
In the realm of construction and building material production, the 900-Type Roll Forming Machine stands as a testament to efficiency and precision. This advanced equipment is extensively utilized in the construction industry to manufacture a diverse range of roof tiles renowned for their exceptional strength and durability. The machine boasts a robust 300mm H-shaped steel frame design, underpinning its stability and sustained high performance over extended operational periods. Below, we delve into the intricate details of its performance parameters and distinctive features.
**Machine Performance Parameters**
**Frame**:
– **300mm H-Shaped Steel Frame**: The backbone of this machine is crafted from high-quality 300mm H-shaped steel, ensuring a formidable bearing capacity and steadfast stability. This design facilitates seamless, high-load operations without succumbing to deformation or vibration.
**Roller Shaft Diameter**:
– **70mm Roller Shaft Diameter**: With a diameter of 70mm, the roller shaft is engineered to endure substantial loads while maintaining uniformity in forming quality. This size amplely meets the rigorous demands of long-term, intense production cycles.
**Number of Forming Rows**:
– **9 Forming Rows**: The machine is endowed with nine forming rows, enabling concurrent execution of multiple forming processes. This configuration dramatically boosts production efficiency while guaranteeing uniform tile quality.
**Roller Material**:
– **45# Steel Quenching Process**: All rollers are constructed from 45# steel and undergo a rigorous quenching process, imparting high hardness and wear resistance. This treatment extends the machine’s lifespan and ensures sustained performance.
**Motor Drive**:
– **3kW Motor**: The heart of the machine is powered by a 3kW motor, offering dependable stability. This motor excels in energy conversion efficiency and can operate continuously without compromising its performance.
**Chain Drive**:
– **1-Inch Chain**: Equipped with a high-strength 1-inch chain, the machine ensures steadfast transmission performance. This setup minimizes wear during prolonged operation, thereby prolonging the machine’s life.
**Hydraulic System**:
– **3kW Oil Pump for Hydraulic Power**: The machine incorporates a 3kW oil pump, delivering potent hydraulic power for efficient and precise cutting and adjustment operations.
**PLC Automation Control**:
– **PLC Automation Control System**: At the core of the machine’s operation is an advanced PLC automation control system. This system automatically adjusts operating parameters, minimizing manual intervention and enhancing production efficiency and accuracy. User-friendly and intuitive, it simplifies operational complexities.
**Working Principle**
**Feeding**:
Raw materials, typically color-coated steel or galvanized steel coils, are fed into the roll forming machine via a feeding platform. The machine automatically adjusts to the desired tile size, ensuring steel sheets are pressed to precise thickness and width specifications.
**Forming Process**:
The color-coated steel sheets traverse a series of forming rolls. These rollers progressively press the sheets into the desired tile shape, driven by a powerful motor and chains for accurate shaping.
**Cutting**:
Upon reaching the desired length, the hydraulic system activates the cutting function. Powered by the efficient oil pump, the hydraulic cutting system ensures precise cuts and swift operation.
**Discharge**:
Post-cutting, the finished tiles are automatically conveyed to the receiving platform via the discharging system, marking the conclusion of the production process.
**Main Features and Advantages**
**High Efficiency**:
Equipped with nine forming rows, the machine swiftly produces high-quality tiles, significantly boosting production rates.
**High Precision**:
The PLC automation control system maintains stringent accuracy during forming and cutting, ensuring consistent tile output.
**Stability**:
The 300mm H-shaped steel frame and 70mm roller shafts ensure robust stability and durability, enabling the machine to endure prolonged, high-load operations.
**Low Maintenance Cost**:
45# steel quenched rollers and a durable chain drive system offer superior wear resistance, extending equipment lifespan and reducing maintenance expenses.
**Easy Operation**:
The PLC control system simplifies parameter setting, minimizing manual intervention and augmenting production efficiency.
**Energy Efficiency**:
The 3kW motor and hydraulic system operate efficiently while minimizing energy consumption, contributing to lower operational costs.
**Application Areas**
The 900-Type Roll Forming Machine excels in producing various roofing and wall panels, particularly for large-scale cladding projects. Key applications include:
– **Construction Industry**: Manufacturing roofing tiles, wall panels, exterior cladding, and other building materials.
– **Factories and Warehouses**: Ideal for rapid-installation steel-structure buildings like factories and warehouses.
– **Agricultural Greenhouses**: Suitable for roof and wall coverings in agricultural structures.
– **Other Industries**: Such as workshops, commercial buildings, and more.
**Contact Information**
For comprehensive details or pricing on the 900-Type Roll Forming Machine, please do not hesitate to reach out:
– **Whatsapp**: +8613832784260
– **Email**: zhaohuabb@163.com
– **Company Name**: China Botou Win-Win Roll Forming Machine Co., Ltd.
We are steadfast in our commitment to providing you with top-notch, reliable roll forming machines that elevate production efficiency and minimize operational costs.
