**Introducing the 1000-Model Steel Roof Tile Roll Forming Machine – Version 2**
The 1000-model steel roof tile roll forming machine stands as a cornerstone in the construction and roofing industry, especially tailored to meet the precise needs of clients in Ghana. This advanced machinery is designed for the high-efficiency production of steel roofing tiles that exhibit exceptional durability and performance. With its cutting-edge technology, reliable operation, and outstanding service life, this machine has become a preferred choice for roofing sheet manufacturers.
**Key Features of the 1000-Model Roll Forming Machine**
Engineered to meet the rigorous demands of modern steel sheet production, the 1000-model roll forming machine incorporates a range of design elements that make it a versatile and highly efficient tool for creating corrugated steel sheets used in roofing and walling applications. Let’s delve deeper into its key features:
**Heavy-Duty Frame Construction**
The machine boasts a robust 350mm H-shaped steel frame, ensuring it can withstand the rigorous demands of continuous, high-speed production. The frame’s sturdy design guarantees stable operation and longevity, even under heavy use. This is crucial for long-term performance in industries that require large-scale steel roof tile production.
**High-Quality Rollers**
Equipped with 70mm diameter rollers made from high-quality steel, the 1000-model machine ensures superior strength and wear resistance. These rollers undergo heat treatment, chrome-plating, and quenching processes, significantly enhancing their durability. They play a vital role in shaping the steel sheets during the forming process.
**Powerful Drive System**
Powered by a 5.5kW motor, the roll forming machine delivers high torque and energy efficiency. This motor ensures smooth operation and minimizes energy consumption, making the machine cost-effective over time. The drive system employs a one-inch chain transmission, providing smooth, consistent power delivery throughout the production process.
**Hydraulic System**
For enhanced functionality, the 1000-model roll forming machine includes a 4kW hydraulic pump motor. This system provides the necessary power for the machine’s cutting and punching operations, ensuring precise and reliable performance. It guarantees accuracy in each sheet’s cutting, maintaining consistent product quality.
**PLC Control System**
The machine utilizes a programmable logic controller (PLC) for automation and precision. The PLC system allows operators to easily adjust production parameters, ensuring consistent product quality and minimizing human error. The user-friendly interface simplifies setup and operation, requiring minimal training.
**Multi-Station Roll Forming Process**
With 18 forming stations, this machine can create highly detailed and uniform roofing sheets. Its versatile design allows it to produce various types of steel roof tiles with different profiles, making it ideal for a diverse range of roofing applications.
**Speed and Efficiency**
Operating at a speed of 12 meters per minute, the 1000-model machine is a highly efficient production tool. Its high-speed operation increases production capacity, ensuring manufacturers can meet the demands of large-scale construction projects.
**Material and Final Product Dimensions**
The machine accommodates an input material width of 1200mm, which is reduced to an effective finished sheet width of 1000mm. This ensures the final product is suitable for roofing applications, providing sufficient coverage and stability for building structures. The material used in the process is typically pre-coated steel, ensuring resistance to corrosion and a long service life.
**Technical Specifications**
– Frame Construction: 350mm H steel welded frame
– Roller Diameter: 70mm
– Roller Material: 45# steel, quenched and chrome-plated
– Motor Power: 5.5kW
– Transmission: 1-inch chain drive
– Hydraulic Pump Motor: 4kW
– Control System: PLC automation
– Number of Forming Stations: 18 stations
– Production Speed: 12 meters per minute
– Input Material Width: 1200mm
– Finished Product Width: 1000mm
– Machine Dimensions: 8500mm (L) x 1600mm (W) x 1200mm (H)
– Weight: Approximately 4 tons
**Advantages of the 1000-Model Roll Forming Machine**
**Enhanced Durability**
The high-quality steel construction, chrome-plated rollers, and robust frame ensure the machine’s longevity. Its components are designed to endure the stresses of continuous operation without compromising performance.
**Cost-Effective Production**
With its efficient motor and chain drive system, the 1000-model roll forming machine provides energy savings, helping manufacturers reduce operating costs. The machine’s high production speed and reliability further enhance its cost-effectiveness.
**Flexibility and Versatility**
The 1000-model machine is capable of producing a wide range of roofing tiles, offering flexibility to meet various market demands. This versatility makes it suitable for diverse projects, ranging from residential homes to large commercial buildings.
**Easy Operation and Maintenance**
The PLC control system and user-friendly interface simplify the machine’s operation, making it easy for operators to set up and run with minimal effort. Furthermore, the machine’s simple design ensures ease of maintenance and repairs, contributing to its extended lifespan.
**High Production Capacity**
The machine’s high production speed of 12 meters per minute ensures manufacturers can meet high demand volumes, making it an excellent choice for large-scale production runs.
**Applications of the 1000-Model Roll Forming Machine**
The 1000-model roll forming machine is widely used in the production of high-quality roofing and wall panels, ideal for various applications including:
– Residential buildings
– Commercial structures
– Industrial warehouses
– Agricultural buildings
– Storage facilities
The machine’s versatility makes it an indispensable tool in the construction and roofing industries, particularly for companies involved in large-scale roofing projects.
**Why Choose China Botou Win-Win Roll Forming Machine Co., Ltd.?**
At China Botou Win-Win Roll Forming Machine Co., Ltd., we are dedicated to providing high-quality roll forming machines tailored to meet our clients’ specific needs. Our team of experts ensures each machine we produce meets the highest standards of durability, efficiency, and precision.
We offer exceptional after-sales service, including installation, training, and ongoing support, ensuring our clients can maximize the value of their investment. Our machines are designed to provide years of reliable service, and we stand behind them with comprehensive warranties.
**Contact Us Today**
For more information about our 1000-model roll forming machine or any other products, please feel free to contact us:
– Company Name: China Botou Win-Win Roll Forming Machine Co., Ltd.
– Email: zhaohuabb@163.com
– Whatsapp: +8613832784260
We look forward to serving you and helping you find the perfect roll forming solution for your business.